Casting & Forging Services

Metal Shaping

Through our trusted foundry and forging partners, Kinetix FabWorks delivers high-strength, performance-critical cast and forged components. From lightweight aluminum castings to heavy-duty steel forgings, we provide fully machined, ready-to-use parts.

Capabilities

Thermal Resistance

Complex Shapes

Material Versatility

Mass Production

Custom Solutions

Superior Strength

Thermal Resistance

Withstands high temperatures without deformation.

Complex Shapes

Precision engineering of intricate designs and geometries

Material Versatility

Expertise across steel, aluminum, titanium, and specialty alloys.

Mass Production

Scalable processes delivering consistent, high-volume output.

Custom Solutions

Tailored casting and forging for diverse industrial needs

Superior Strength

Parts designed to handle extreme loads and stress.

Casting & Forging

Structural components originate from thermal–mechanical transformation processes that establish geometry and microstructural integrity in a single operation. Casting allows liquid metal to solidify into net or near-net shapes under controlled thermal gradients, while forging exploits plastic deformation under compressive loads to refine grain flow and enhance mechanical strength. Both methods form the foundation for high-performance alloys across aerospace, energy, defense, and automotive platforms.

Why Casting & Forging Services

When design specifications require bulk strength, fracture resistance, and dimensional stability, casting and forging become essential. At Kinetix Fabworks, computational solidification models, thermodynamic simulations, and finite element forging analysis are applied to predict shrinkage, porosity, and flow stress. This ensures consistency across heats and forging runs, reduces downstream machining, and delivers parts with predictable fatigue life and metallurgical reliability.

Advanced Casting Technologies

Advanced Casting Technologies

Casting Solutions

Our experts provide precision sand and investment casting services, using advanced mold systems with controlled permeability and thermal conductivity to produce thin-wall structures and intricate cavities while minimizing inclusions and porosity. We perform high-pressure die casting with rapid cooling cycles to achieve dimensional accuracy, thin sections, and smooth finishes—ideal for lightweight housings.

We offer centrifugal casting that uses rotational acceleration to distribute molten alloys uniformly, creating dense, defect-free cylindrical components with optimized grain orientation. Our team leverages simulation-driven solidification with computational thermal-fluid modeling to predict dendrite growth, feeding efficiency, and hot-spot formation, reducing scrap and improving yield.

By combining advanced casting techniques with the expertise of our professionals, we deliver high-performance, cost-efficient components that meet demanding industrial standards.

Precision Forging & Validation

Precision Forging & Validation

 Forging Solutions

Our engineering experts apply open and closed die forging to align grain flow with part geometry, enhancing fatigue resistance under dynamic stress conditions. Our optimized procedure includes cold and warm forging, improving dimensional accuracy, surface quality, and strain hardening while minimizing material waste. We integrate precise heat treatment cycles to balance hardness, ductility, and residual stress across critical zones.

Our dedicated specialists conduct metallurgical and mechanical testing—including ultrasonic inspection, radiography, and metallography—to ensure structural integrity and compliance with demanding aerospace and industrial standards. We deliver tailored forging solutions for high-performance and large-volume production, providing durable, reliable, and high-precision components

Precision Casting Solutions

Our expert team transforms molten metal into high-performance components, achieving intricate geometries that conventional methods cannot. Our engineered workflow ensures dimensional accuracy, repeatable quality, and optimized performance for every project.

Investment Casting: We perform this using wax models coated with ceramic, producing highly precise components with superior surface finish and tight tolerances, ideal for aerospace, medical, and automotive applications.

Die Casting: Our precision methods inject molten metal under high pressure into steel molds, enabling mass production with consistent quality, reduced lead times, and excellent surface integrity.

Sand Casting: We deliver a versatile and cost-effective solution for large metal parts, combining structural integrity, durability, and design flexibility across diverse industrial needs.

 

High-Performance Forging

Our skilled professionals shape metal using advanced forging techniques to improve material strength, fatigue resistance, and dimensional stability. Our results-driven process ensures reliable, high-precision parts suitable for demanding environments.

Open-Die Forging: We perform forging between flat dies to align grain structure with part geometry, enhancing strength and adaptability for large-scale components.

Closed-Die Forging: We execute forging within custom dies, ensuring accuracy, repeatability, and minimal finishing for consistent high-quality results.

Precision Forging: Our solutions produce high-performance components with minimal post-processing, combining durability, reliability, and operational excellence for critical industrial applications.

Comparison and Modern Relevance

We offer casting for complex geometries, while our team performs forging for strength-critical applications.

Our process leverages advanced computer simulations to optimize both methods, reducing material waste and improving efficiency.

We provide solutions for industries such as aerospace, automotive, and defense, helping clients balance precision, durability, and cost-effectiveness.

What We’re Offering

Why you Should Choose Our Services